Hi Integration: HVAC fans and smoke control!.

Hi Fire, life safety, and HVAC systems 

must be carefully integrated to achieve 

reliability in smoke control systems.

*Allyn J. Vaughn, and Stephen Haines, jba consulting engineers, Las Vegas

05/20/2013

Learning objectives:

1. Learn the requirements of fire, life safety, and HVAC equipment in relation to smoke control.
2. Know how to integrate HVAC equipment into mechanical smoke control systems.  

Smoke control systems using mechanical equipment, such as fans and dampers, rely on the integrity of this equipment to control the spread of smoke within a building.

Fire/life safety and HVAC systems must be carefully integrated to ensure reliability in smoke control systems. 

A smoke control system is a system that is used to limit the migration of smoke within a building due to a fire. There are several methods to limit this migration, and some are designed to provide a tenable environment for occupants to egress the building. A smoke control system can include physical barriers that limit smoke from migrating outside the zone, a combination of physical barriers and mechanical systems, or only mechanical systems to control the spread of smoke.

Many of the model building and fire codes and recognized fire protection standards outline the requirements for the design and installation of smoke control systems. They provide guidance on the performance criteria for the various systems as well as requirements for equipment related to these. Typical performance requirements for smoke control systems using mechanical systems include a pressure difference between the fire zone and adjacent zones, or exhausting the fire zone so that the smoke layer is maintained a certain distance above the highest occupied floor to allow occupants to evacuate the fire zone.

When mechanical systems are employed, a fire event will cause the equipment to be configured to their smoke control mode. A control system, such as the fire alarm system, receives signals from sensors in the field and provides outputs to equipment in the building to start, stop, open, or close. This includes fans, dampers, doors, shutters, and other equipment related to the system. The equipment is monitored for desired positions and their position is displayed on the panel, either graphically or through other types of annunciation equipment. 

Dedicated, non dedicated systems;

NFPA 92: Standard for Smoke Control Systems defines two types of smoke control systems, they are either dedicated or non dedicated systems. 

Dedicated systems use equipment that is installed for the sole purpose of providing smoke control. Non dedicated systems share components with some other systems, such as the building HVAC system. A non dedicated system changes the normal operation of the equipment to smoke control mode when a fire is detected. Dedicated systems typically are found where no other fans or dampers are used in the normal operation of the building, such as pressurization of stairwells or elevator hoist ways. Non dedicated systems are typically found where other equipment normally is installed, such as a HVAC system for climate control. 

It makes sense to use HVAC systems for smoke control purposes for a variety of reasons.The foremost of these is the reduced cost. If there are fans, dampers, and duct work already in place, why install another system to do smoke control when the HVAC system may be more than adequate to fulfill this function? However, HVAC equipment may need certain enhancements to fulfill the duty of smoke control. This can include the number of belts, the service factor of the motor, and the temperature rating of the fan, among other things. The fans also will need to be served by standby power systems in order to allow operation when normal power is lost. The designer and installer of the HVAC system needs to understand what is required if HVAC equipment is used for smoke control. 

The following sections highlight some of the things a designer and installer need to consider. 

HVAC fans:

HVAC system fans can be adapted to be used for smoke control purposes. There are several things to consider when using HVAC fans for smoke control:

1. Make sure the motor and number of belts complies with minimum code requirements.
2. The temperature rating of the fan needs to be adequate for smoke control use.
3. Determine whether the fan has adequate capacity to deliver the performance criteria of the smoke control system, while operating at stable performance.  

The International Building Code (IBC) requires fans used for smoke control purposes to have 1.5 times the number of belts required for design duty, and no fewer than two. The manufacturer for the fan can be consulted to confirm the number of belts being used for design duty, but typically smoke control fans will be provided with a minimum of two belts. This provides redundancy in the drive should one belt break or come off during operation. Direct drive fans do not have the same requirement for drive redundancy because they are not susceptible to broken belts.

The IBC also requires fan motors to operate within their nameplate ratings. This requires fans to operate at or below their rated horsepower and to be selected with a minimum service factor of 1.15. The service factor increase allows the motor to run in a nominal overload condition, thereby mitigating damage to the motor. However, the fan is required to operate at nameplate capacities. The increased service factor is intended to improve the reliability of the motor because it is expected to operate in fire conditions. 

Fans used for smoke control are required to be designed to run in a stable portion of the fan curve. All fans have performance curves based on the airflow being provided and the static pressure present. If the fan is running outside of its stable region, then the performance of the fan is not easily predicted. Generally this occurs at lower airflow rates or when the static pressure is higher. When either or both of these conditions occur, there is an increased chance that the fan is running outside of its stable region. This can become an issue when HVAC fans are sized to deliver more airflow in normal conditions and significantly lower airflow rates in smoke control. 

Smoke control fans are required to operate at elevated temperatures. This is especially true for exhaust fans because they exhaust air that has been heated due to the fire conditions in the space. Therefore, the code will require the fan to be rated for the probable temperature rise that can be expected. There are several ways to calculate the required temperature rating for the fan. The most common approach is to use the equations in the IBC or NFPA 92. These are based on the heat release rate of the fire and the exhaust rate. In certain conditions, this equation can produce high temperature rates that might not likely occur, especially in buildings with automatic sprinkler protection. In buildings with automatic sprinkler protection and relatively low ceilings, temperatures are not expected to increase beyond 200 F because activation of the sprinklers will cool the surrounding areas. In these conditions, using calculation methods that include diluted air would be advantageous. The IBC recognizes this and allows this approach as an exception. 

As noted above, one of the common issues associated with HVAC fans in smoke control systems is managing the airflow requirements for both uses. The required airflow for climate control may be more or less than that required for smoke control systems. Two-speed or variable-speed fans can be used to address this; however, the airflow rates must be within the overall range of the fan at stable performance. Understanding the performance criteria of the smoke control system is critical when sizing the fans. For systems using a pressure difference, the airflow rate may need to be adjusted either up or down based on the construction of the building. 

The tighter the construction, the less air is needed to maintain the pressure differences. The looser the construction, the more air is required. Smoke zone barrier maximum allowable leakage ratios, based on the category of the barrier (i.e., walls, exit enclosure, shaft, floor, or roof) are provided within the applicable design standards and/or codes enforced by the authority having jurisdiction (AHJ). These ratios are to be used when determining the calculated total leakage area of a given smoke zone, which is also required to include any other gaps or openings, such as gaps around closed doors, elevator doors, windows, or air transfer grills. The final actual total leakage area, once constructed, is generally determined by workmanship, with the compliance of the systems being determined through achieving the required smoke control system performance criteria. This is often not determined until acceptance testing, long after the fan has been selected and installed. Since this may impact the size of the fan and motor, it is in the designer’s interest to assume loose construction without over sizing beyond stable performance. 

One of the methods for smoke control, commonly known as the pressurization method or zoned smoke control, is to set up a negative pressure in the zone of origin and exhaust the space providing no make-up air. All of the fans go to full exhaust and supply air is shut down. This creates a negative pressure within the zone relative to adjacent zones and is intended to maintain the smoke inside the zone. The minimum and maximum pressure differentials across a smoke zone barrier are dictated by the applicable design standard and/or building code enforced by the AHJ. Determining the minimum pressure differential is based on whether the associated smoke zone or building is sprinklered or not. If not sprinklered, sufficient exhaust quantities must be provided to ensure the zone will not be overcome by the buoyancy forces of hot gases resulting from a fire. 

The maximum pressure differential is determined by maintaining the required door opening or closing forces below code allowed maximums, for doors that are located within the smoke zone barriers. Zones that have a large amount of general utility exhaust fans need to be evaluated to determine if these utility fans need to be turned off during the smoke control sequence or can continue to run without impact to the performance of the smoke control system. If allowed to run, they should be turned off during testing to simulate normal power shutdown of the fans and confirm the pressure difference is met without them. If the zone can reach minimum pressure differences without the fans, and there are no adverse impacts as a result of utility exhaust fans operating and increasing pressure differentials, they do not need to be tied into the smoke control sequencing. If this is not the case, then the fans need to be configured so that minimum pressure differentials can be met in either normal or standby power modes without over-pressurizing the zone. If the zone has too much of a pressure difference, doors will require too much force to open. This would also apply to kitchen areas where kitchen exhaust fans may not be tied into the smoke control sequencing. When dealing with kitchen exhaust fans, care must be taken that the proposed smoke control sequencing does not impact the operational capabilities of any suppression systems related to these kitchen exhaust fans. 

Some of the code requirements for high-rise buildings today require smoke removal systems. While not smoke control systems, they anticipate the use of the HVAC system for manual smoke removal after a fire incident. These are not automatic systems. If smoke removal requirements cannot be met through the use of natural ventilation techniques, which is also allowed by code, this will require mechanical systems that generally require four air changes/hour (ACH) as part of the performance criteria of the system. If the HVAC system does not incorporate exhaust/relief fans, is not sized for four air changes, or provides a means where return/exhaust air contaminated with fire combustion by-products cannot be moved directly to the exterior without re circulation to other areas of the building, then modifications may be required to accomplish the smoke removal requirements. Understanding the criteria is essential in designing the HVAC system if dual use is anticipated.

Hi Tunnel Ventilation and Underground Fire Life Safety.

CBI CBJet Fan

150.000 m3 /h - 1.600 Pa

Axial Jet Fans for Tunnel Ventilation

Tunnel Ventilation

Check Out Tunnel Ventilation Jobs in the UK Click Here for vacancies. 

Being a practice area  that is based on fundamental fluid mechanics; click link here for downloadable information of the fundamentals explained; and thermodynamic principles refer to slide principles below explaining thermodynamics, this basis concludes the foundation of tunnel ventilation that may be seen as a core specific business for many organizations in the industry. 

CBI Jet Fans click here for catalog includes (CBJET) for tunnel ventilation  - Download Installation, Use & Maintenance Manual click here Visit the website by clicking link here for CBI. Alternatively visit CBI's regional supplier in Egypt Hammam Industries & Co. by clicking here

For Case studies sample listing & projects needs that includes all scope of work from A-Z implemented from the design phase, to the planning, and measurement services for all types of major underground infrastructure including road, rail and cable tunnels, and underground rail and bus stations contact by email your inquiry to Hammam Industries & Co. Engineering Sales Team by click here. 

Our engineers at Hammam Industries & Co. & at CBI Industries have experience and appreciation with knowledge in civil, structural, construction, and operational constraints are implemented, and therefore the development of practical and cost-effective tunnel ventilation designs is achievable.

View Hammam Industries & Co. & CBI's Certified Smoke range fans by clicking here to view brochure & catalog. 

Scope of work for cost-effective tunnel ventilation activities include the following approach;

• Engineering design and documentation of tunnel ventilation plant for air quality, normal operating heat and fire (smoke).

• Test and measurement including aerodynamic and thermodynamic assessments, data acquisition and analysis, and experimental validation of simulations.

  Therefore the implementation of Advanced aerodynamic and thermodynamic programs are applied. 

• Dynamic simulation of airflow and pollution in road and rail tunnel networks to provide certainty in design outcomes. (Ventilation control systems for tunnels are often a “learned” process, being adjusted once the tunnel is in operation. Dynamic simulation allows a more scientific and systematic approach to the initial setup, reducing the learning time and providing a more robust solution by choosing the most appropriate control loop setup).

• Smart control system design coupling dynamic modelling of the tunnel aerodynamics with control algorithms including state-of-the-art predictor strategies.

• Engineering design and scheme assessment of normal operation and emergency systems.

• Design optimization for minimizing installed infrastructure and reducing operational energy costs.

• Algorithms for predicting vehicle emissions.

• Stack dispersion and near-field air quality including assessment of portal emissions using computational fluid dynamics (CFD).

• Ventilation design for tunnel construction (mining and major temporary surface infrastructure for fume and dust control, and emergency management).

• Risk assessment and fire life safety design.

*Slides below explains an overview of the Basics of Thermodynamics;  

1.basic thermodynamics from muthalagan

Aerodynamics, Ventilation & Fire in Tunnels Events

Click link here or Image above to Visit Conference & Events Organizers website

You may wish to participate in the organizers forum & discussions, click the following link or image below & register to participate. Then you may discuss technical ideas & concepts related to the dynamics of tunnel ventilation.

Join Forum

View & Download Full Event Content & Program-me Brochure Below; 

Click the following links for the Relevant E Books available to View online free on Tunnel Ventilation include;

The Handbook Of Tunnel Fire Safety 
National Cooperative Highway Research Program -"Design fires in road tunnels, a synthesis of highway practice"

Hi SGS Certification & Inspection!.

SGS Certification & Inspection of Compliance for Hammam Industries & Co. 

Exhaust Smoke Fans Case Study

Certification

Smoke testing Axial Inline fans for 200°C for two hours in accordance with BS EN 12101-3-2002 at Hammam Industries lab in Egypt. Test witnessed and certified by the client, consultant and contractor representatives. Test Report

Visit SGS Website Click Here

  Smoke testing Axial Bifurcated fans for 300°C for two hours in accordance with BS EN 12101-3-2002 at Hammam Industries lab in Egypt. Test witnessed and certified by SGS.

AXV fans have been tested for: 400°C for 2 hours.

Smoke testing Axial Bifurcated fans for 300°C for two hours in accordance with BS EN 12101-3-2002 at Hammam Industries lab in Egypt. Test witnessed and certified by SGS.

Visit Hammam Industries & Co Homepage, & View / Download more information on Hammam Smoke Fans by visiting the website, click here. 

SGS YouTube Channel

Tunnel Ventilation and its Influence on Fire Behaviour.

Tunnel Ventilation and its Influence on Fire Behaviour:

INTRODUCTION

The majority of road tunnels of significant length have some form of ventilation system for various reasons including smoke control in a fire emergency. These fall broadly into two categories, transverse systems and longitudinal systems, although an increasing number of tunnels, for example the refurbished Mont Blanc tunnel [1], have elements of both types installed. Transverse ventilation systems use air ducts, generally either above a false ceiling within the tunnel or below the road deck, to supply and extract air at periodic locations along the length of the tunnel. Sometimes, while the supply duct may extend along the entire length of the tunnel, extraction is only carried out at a small number of locations, such systems are known as semi-transverse systems. Longitudinal systems use jet fans, generally mounted on the ceiling, to move air along the main tunnel void.

In the event of a fire the primary function of any ventilation system is to maintain a smoke free egress path for escaping tunnel users and to allow smoke free access to the fire location for the fire brigade. In fully transverse systems, the strategy is generally to provide maximum extraction in the vicinity of the fire, while air supplies are generally reduced. In semi-transverse systems, the strategy is often to provide maximum extraction on one side of the fire, to allow safe egress on the other side. While the strategy used with longitudinal systems is to blow all the smoke to one side of the fire, once again allowing safe egress on the upwind side.

However, any movement of air in the vicinity of the fire will have an impact on the fire development, smoke production, peak fire size and propensity for fire spread to other vehicles. This article reviews research onto these aspects of the interaction between ventilation systems and fire behavior.

 FIRE vs. VENTILATION

Critical Ventilation Velocity:

The single most well investigated tunnel fire phenomenon is critical ventilation velocity (CVV). This relates to tunnels with longitudinal flow, including all longitudinally ventilated tunnels and many (semi-) transversely ventilated ones. Various experimental, theoretical and computer modelling studies have been carried out, from Thomas in the 1950 and 1960's to ongoing work carried out by Wu with various co-investigators. While approaches vary, it is commonly found that in ‘typical’ tunnel environments, with fires of significant size, the CVV falls somewhere between 2.5 and 3 m/s. There is generally found to be a relationship between CVV and fire size, although some studies suggest that there is a ‘super critical ventilation velocity’ which is sufficient to control the smoke from a fire of any size.

One factor that is masked by this focus on ventilation velocities rather than ventilation systems is the ‘throttling’ influence of a fire in a tunnel, characterized experimentally by Lee et al. in the 1970's and more recently described numerically by Colella et al. Essentially, in order to generate a given airflow velocity in a tunnel, more thrust from the fans is required for a larger fire compared to a smaller fire. Thus, while the CVV for, say, a 30 MW fire may be the same as that for a 60 MW fire, in practice the number of jet fans required to generate the critical flow for the larger fire would be greater.

Many tunnel fire safety strategies circumvent this issue by simply utilizing maximum ventilation in any emergency fire situation. However, this may have adverse effects on the fire itself and may not be the best strategy.

Ventilation Velocity vs. Fire Size:

It has previously been demonstrated that there is a relationship between the heat release rate (HRR) of a fire and longitudinal ventilation velocity in a tunnel. This has been observed to vary both with tunnel size and fuel load.

While there tends to be a small influence on heat release rate with applied ventilation for pool fires (small pool fires tend to be reduced in HRR with applied velocity, larger pool fires may be increased by up to 50%), there is a much larger enhancing influence of ventilation on vehicle fires, especially heavy goods vehicle (HGV) fires, and particularly in smaller tunnels, see Figure 1. In Figure 1 (and other publications) the HRR enhancement due to ventilation is described in terms of a factor k, defined as k = Qvent / Qnat, where Qvent is the peak HRR of a fire in a tunnel with a given longitudinal ventilation velocity and Qnat is the HRR of a similar fire in a similar tunnel subject to natural ventilation conditions. Thus, for a HGV fire in a two lane tunnel with a longitudinal ventilation rate of 4 m/s, the peak HRR would be expected to be slightly over twice that of a similar fire in naturally ventilated conditions.

Figure 1 – The enhancing influence of longitudinal ventilation velocity on HGV fires in single and two lane tunnels.

The enhancement is described in terms of the factor ‘k’. (Note the logarithmic scale on the vertical axis; these graphs are representations of the ‘expectation’ values from a probabilistic study, in practice there will be a distribution of k values for each velocity).

Smoke production is directly proportional to HRR. As the general trend appears to be that higher airflow rates result in higher peak HRRs, it would seem sensible, in general, to endeavour to keep ventilation velocity low during tunnel fire incidents, in an attempt to keep the fire severity and smoke production as low as possible.

Ventilation Velocity vs. Fire Spread:

A study was carried out in 2003-04 investigating (amongst other things) the influence of longitudinal ventilation velocity on fire spread by flame impingement from an initial fire to a HGV ‘target’ positioned some metres downstream of it. In general it was found that, for a fire of given size, the probability of fire spread by flame impingement to the target object was likely to increase with increasing ventilation velocity, see Figure 2. Thus, once again, it would seem sensible to keep ventilation velocity low during tunnel fire incidents, to reduce the risk of fire spread to downstream vehicles.

Figure 2 – Variation of probability of fire spread from an initial fire to a ‘target’ HGV, positioned 5m downstream, with longitudinal ventilation velocity, in a two lane tunnel.

Other studies have investigated fire spread by remote ignition. This also varies with ventilation velocity, but it is generally found that the critical HRR for fire spread by remote ignition increases with increasing ventilation velocity. Hence, the likelihood of spread (of a fire of unknown size) decreases with increasing ventilation velocity.

This study considered the combined effects of ventilation on increasing HRR, increasing the critical HRR for fire spread by remote ignition and increasing the likelihood of fire spread by flame impingement to an adjacent HGV ‘target’. It was found that fire spread by remote ignition is only likely at very low airflow velocities, while at higher velocities the chance of fire spread by flame impingement dominates. It was observed that for a HGV fire in a typical two lane tunnel, the overall probability of fire spreading to the target HGV (by either spread mechanism) was lower when the ventilation velocity was about 2 m/s than all other considered ventilation velocities, see Figure 3.

Figure 3 - Variation of probability of fire spread from an initial HGV to another HGV, positioned 5m downstream, with longitudinal ventilation velocity, taking into account the enhancing influence of the ventilation on size of the initial fire, for one and two lane tunnels.

Ventilation Velocity vs. Fire Growth:

It was recently observed that there is also a relationship between longitudinal ventilation velocity and the rate of fire growth in the initial stages of a fire. It was observed that the initial fire growth of a ‘HGV cargo’ type fire in a tunnel may be split into two distinct stages: (i) the ‘incipient’ or ‘delay’ phase, during which the fire remains relatively small, often for several minutes, followed by (ii) the growth phase, where the fire grows rapidly, generally in an approximately linear manner with regard to time.

It was observed that longitudinal ventilation velocity has an influence over the duration of the incipient phase; ventilation rates of about 2.5 – 3 m/s generally result in shorter duration's than higher and lower ventilation rates, see Figure 4 (a). It was also observed that the rate of growth in the growth phase is also influenced by longitudinal ventilation flow; ventilation rates of about 2.5 – 3 m/s appear to result in much faster growth rates than higher or lower ventilation velocities, see Figure 4 (b).

Figure 4 – The influence of ventilation velocity on fire growth: (a) observed variation of duration of the ‘delay’ phase with ventilation velocity (b) observed variation of fire growth rate with ventilation velocity Note: the graphs shown are polynomial fits to the available data and should not be understood as anything other than simple trend lines.

Thus, in order to maximize the duration of the incipient phase and to minimize the rate of growth in the growth phase, ventilation rates in the locality of 2.5 to 3 m/s should be avoided.

These observations are made on the basis of fire tests carried out in the Runehamar tunnel in 2003, the 2nd Benelux tunnel in 2001 and the Hammerfest tunnel in 1992. It is acknowledged that these observations are based on a very limited sample of fire tests and further research is required to confirm or refute the observed trends.

Transverse Ventilation Systems:

Very little research has been carried out with specific regard to the influence of transverse ventilation on fire behavior in tunnels. Certainly, any semi-transverse system which produces a longitudinal flow past the fire location will result in the same responses as a flow generated by a longitudinal ventilation system. Beyond that, the main concern with transverse systems is whether they are actually capable of extracting the volume of smoke produced by a fire in a tunnel. Many older transverse systems were designed on the basis of a design fire between 20 and 50 MW in size, yet research and experience in the past decade has shown that real vehicle fires may be many times larger than this and so existing transverse ventilation systems may simply not be able to handle real large fires.

Summary

So, on the basis of the reviewed research on fire behaviour in tunnels, the following observations may be made:

• Low longitudinal ventilation velocities should not enhance fire growth rates and should not assist fire spread, but may not control smoke.
• High longitudinal ventilation velocities should control smoke and may even slow fire growth rates, but may substantially increase the peak fire size and significantly increase the likelihood of fire spread to adjacent vehicles due to flame extension.
• Critical longitudinal ventilation velocities should control smoke, but may result in the fastest fire growth rates, the shortest incipient phases and may increase the likelihood of spread to adjacent vehicles.
• Transverse ventilation systems may not influence fire growth or spread significantly, but may not control smoke adequately under certain circumstances.

A good compromise:

The refurbished system in the Mont Blanc Tunnel utilities aspects of both fully-transverse (with dampers on the extract points) and longitudinal systems. In a fire emergency, the extraction system is configured such that it will provide extraction only at the dampers on either side of the fire location, while the jet fans will drive fresh air towards the fire location from both sides. This should, in principal, result in maximum smoke extraction on either side of the fire yet generate negligible longitudinal flow at the fire location (minimizing growth, peak fire size and fire spread). Thus, the smoke logged zone is kept relatively short, and smoke free egress paths on both sides of the fire should be maintained.

Systems such as this one rely on detection systems being able to identify the location of a fire with a high degree of accuracy, and also require careful monitoring and control of the longitudinal flow in the tunnel. The systems in the Mont Blanc tunnel have been demonstrated to work well in test scenarios, but have yet to demonstrate their utility in a real fire incident.

CONCLUDING COMMENTS:

For years there has been a focus on two aspects of tunnel fire behavior  CVV for smoke control and peak HRR as a measure of fire severity. The transport tunnel industry seems to be shifting to a new position where sprinklers and WMS are being used for fire protection. In this new paradigm, peak HRR should not be our concern anymore – if a fire reaches its natural peak HRR, then the suppression system has failed in its task!

Rather, the focus of attention must shift towards the early stages of fire development – the growth phase. When the fire is small, the smoke production rate is small and, hence, the CVV remains small. Based on the observations above, the best way to keep the fire small in its initial stages is to either keep the ventilation velocity low (at about 1 m/s) or take it up to high velocity (greater than 5 m/s).

It is also desirable to activate the suppression system as early as possible, so it is important to invest in and develop good fire detection systems. If suppression is activated early there is good hope that the fire will not spread, there will not be much smoke production and the fire may be suppressed quickly. Based on the current knowledge of WMS, it is not known if these are effective at high ventilation velocities so, until further research is carried out, a low velocity condition would generally be preferred.

Ventilation, suppression and detection systems should not be considered to be separate entities, but three parts of an integrated fire safety system.

ACKNOWLEDGEMENTS:

This article is based on part of the paper “Ventilation and suppression systems in road tunnels: Some issues regarding their appropriate use in a fire emergency” by Ricky Carvel, Guillermo Rein & José L. Torero, presented at the 2nd International Tunnel Safety Forum, Lyon, France, April 2009.

This article has summarised the results of several projects, several of which were funded by EPSRC – their funding is gratefully acknowledged. Thanks also to Dr Alan Beard and Prof. Paul Jowitt at Heriot Watt University, to the tunnels team at Jacobs (UK) Ltd. and to Le Crossing Company Ltd.

Hi Understanding HVAC Explosion Proof !?!

Understanding Explosion Proof.

To understand what is meant by explosion proof, we must look at the context of the term and the organization that defined it. The National Fire Protection Association (NFPA) began publishing the National Electric Code (NEC®) in 1897. The NEC® is also known as NFPA 70 and ANSI/NFPA 70 from its inclusion in the body of NFPA codes.

The NEC® includes definitions for several types of protection techniques acceptable when designing products for use in hazardous (classified) locations: Explosion proof, dust ignition proof, dust tight, purged/pressurized, intrinsically safe, and hermetically sealed. These definitions set the criteria that must be met by all components installed in hazardous (classified) locations.

To meet the criteria for the explosion proof rating, an enclosure must be able to contain any explosion originating within its housing and prevent sparks from within its housing from igniting vapors, gases, dust, or fibers in the air surrounding it. Therefore, explosion proof, when referring to electrical enclosures, does not mean that it is able to withstand an exterior explosion. Instead, it is the enclosures ability to prevent an internal spark or explosion from causing a much larger blast.

Additionally, the NEC states that equipment must meet the temperature requirements of the specific application in which it is to be installed. This means that the operating temperature of the motor (and its enclosure) or other component cannot be greater than the lowest ignition/combustion temperature of the gases or dusts in the atmosphere where the component is to be installed.

All components are labeled on their nameplate with the distinct classification in which they have been tested and approved for installation.

How are the protection techniques rated?

Each of the protection techniques mentioned above is permitted for use only in very specific applications. For example, components and equipment complying to the dust tight specification are approved for use in Class II, Division 2, or Class III, Division 1 or 2 locations, while those listed as explosion proof are approved for use in Class I, Division 1 or 2 locations.

Often, those products listed for a higher classification surpass the requirements for lower classifications. In fact, the NEC® explicitly states “Equipment that has been identified for a Division 1 location shall be permitted in a Division 2 location of the same class, group, and temperature class,” thereby complying with requirements for the Division 2 areas [ANSI/NFPA 70:500.8(A)(2)].

Who tests Explosion Proof equipment?

Nationally recognized testing laboratories such as Underwriters Laboratories and Intertek use marks to denote that the products they have tested conform to the standards set by the (NFPA) and by other international standards organizations. These marks, which include UL, CSA, ETL, and others, can be looked for to determine compliance with the standards. Products that do not bear these marks may not meet the requirements of the NEC.

A ready for production prototype is sent to a testing laboratory. Once approved, that laboratory sends inspectors to the manufacturer on occasion to ensure that nothing has been changed in the design or manufacturing of the component.

Hi High Temperature Fans Explained!.

Hi Emergency smoke evacuation and Process ventilation!.

Exhaust fans can be grouped into two general categories: emergency smoke evacuation and process ventilation. 

Generally speaking, emergency smoke evacuation fans may never be used, but they must be installed and be capable of exhausting high temperature air and smoke in the event of a fire. In contrast, high temperature process ventilation requires continuous duty exhaust of high temperature air, fumes or particulate. Both application types are uniquely different requiring special construction and system design considerations. In this article, we will examine both types of exhaust applications, looking first at the emergency smoke exhaust category. Since emergency smoke exhaust deals with life safety issues, there are governing bodies in place that identify and regulate specific design and performance standards. The administration and organization of the various governing bodies is subject to modification based on the needs of the industry. Currently, four such agencies are Industrial Risk Insurers (IRI), Southern Building Code Congress International, Inc (SBCCI), the National Fire Protection Association (NFPA), and Underwriters Laboratories, Inc. (UL). IRI insures properties all over the world based on an informational manual, which details the construction requirements that belt drive emergency heat and smoke exhausters must meet in order to be covered by IRI.

SBCCI is a not-for-profit organization of government officials from the United States and several foreign governments, which serves a strong leadership role in the delivery of model building codes. The purpose of the NFPA can be summarized into three main categories. First, NFPA promotes the science and improves the methods of fire protection and prevention, electrical safety, and other related safety goals. Secondly, it obtains and circulates information on these subjects. And thirdly, it secures the cooperation of its members and the public in establishing proper safeguards against loss of life and property. The fourth organization is Underwriters Laboratories, Inc.. UL is a non-profit, independent organization that maintains and operates laboratories for examination and testing of devices, systems and materials to determine their relation to life, casualty hazards and crime prevention. UL has three safety standards that apply to emergency smoke exhaust products. UL705 is concerned with the mechanical and electrical construction to insure safe operation. All electrical components (motor, wiring, switches, enclosures, etc.) must be ULlisted. UL793 is concerned with the lifting mechanism for the butterfly dampers and the fusible link. In order for a product to be listed in the UL Directory under Power Ventilators for Smoke Control Systems, it must meet the requirements of both UL705 and UL793. Additionally, UL must witness a full-scale test of a fan operating for the required time at the specified elevated and temperature.

So what makes one fan more capable of sustaining higher temperatures than another fan? Each model has a recommended maximum operating temperature based on the construction materials, drive components, and airflow characteristics. The limiting temperature is determined to be the highest temperature that any component of the fan assembly will reach during any operating cycle. Similarly, the maximum operating temperature is typically determined to be the lowest temperature that begins to exceed the capacity of any one component. For example, in some cases the bearings may be the limiting component, while in other cases the fans impeller construction material may be the limiting component. The construction material is perhaps the most obvious element of the fan to consider when dealing with a high-temperature application. In general, aluminum withstands maximum temperatures up to 250 F, standard carbon steel up to 750 F, and 316 stainless steel up to 1000 F. Critical components are many times constructed of ferrous materials to withstand the higher temperatures. If temperatures were to exceed 300 F, for example, aluminum would be eliminated as a construction material option. Other construction considerations include bearing type, drive component selections, means of ventilation and cooling of the drive components, and insulation options.

The most common way of simplifying construction and component specifications to accommodate high temperature applications is to maintain separate categories based on the specified temperature range and time. 

Some Heat Option Packages that manufacturers may consider for high temperature operation include Heat Option I construction is designed for continuous operation between 200 F and 500 F. Heat Option II construction meets specifications requiring the fan to exhaust 500 F air for a minimum of four hours in an emergency smoke removal situation per IRI requirements. Heat Option III construction meets the specifications requiring the fan to exhaust 1000 F air for a minimum of 15 minutes in an emergency smoke removal situation per SBCCI. This construction also surpasses the IRI requirements for 500 F for a minimum of four hours. Heat Option IV construction meets specifications for UL Listed Power Ventilators for Smoke Control Systems. This includes the IRI requirement of 500 F for a minimum of four hours, the SBCCI requirements of 1000 F for a minimum of 15 minutes, and the Snow Load Test for butterfly dampers in UL-793.

While it may be tempting to choose a higher heat option than necessary "just to be safe", doing so can add considerable and unnecessary cost to the job. For example, selecting HT Option III when HT Option II is adequate adds insulation and high temperature bearings. These items would be considered "overkill" and add unnecessary extra costs.

Hi Ship On The Water.

Hi Smoke on the water!

"ship emissions and air quality"

Ship engine exhaust emissions make up more than a quarter of nitrogen oxide emissions generated in the Australian region according to a recently-published study by CSIRO and the Australian Maritime College in Launceston. (3:01)

Watch "Smoke on the Water"

Hi Interrelationships; Smoke Versus Air Track!.

Hi Interrelationships; Smoke Versus Air Track!.

Smoke: What does the smoke look like and where is it coming from? This indicator can be extremely useful in determining the location and extent of the fire. Smoke indicators may be visible on the exterior as well as inside the building. Don’t forget that size-up and dynamic risk assessment must continue after you have made entry!

Air Track: Related to smoke, air track is the movement of both smoke (generally out from the fire area) and air (generally in towards the fire area). Observation of air track starts from the exterior but becomes more critical when making entry. What does the air track look like at the door? Air track continues to be significant when you are working on the interior.

Smoke Indicators

There are a number of smoke characteristics and observations that provide important indications of current and potential fire behavior. These include:

• Location: Where can you see smoke (exterior and interior)?
• Optical Density (Thickness): How dense is the smoke? Can you see through it? Does it appear to have texture like velvet (indicating high particulate content)?
• Color: What color is the smoke? Don’t read too much into this, but consider color in context with the other indicators.
• Physical Density (Buoyancy): Is the smoke rising, sinking, or staying at the same level?
• Thickness of the Upper Layer: How thick is the upper layer (distance from the ceiling to the bottom of the hot gas layer)?

These indicators can be displayed in a concept map to show greater detail and their interrelationships (Figure 1).

Figure 1. Smoke Indicators Concept Map

Air Track;

Air track includes factors related to the movement of smoke out of the compartment or building and the movement of air into the fire. Air track is caused by pressure differentials inside and outside the compartment and by gravity current (differences in density between the hot smoke and cooler air). Air track indicators include velocity, turbulence, direction, and movement of the hot gas layer.

• Direction: What direction is the smoke and air moving at specific openings? Is it moving in, out, both directions (bi-directional), or is it pulsing in and out?
• Wind: What is the wind direction and velocity? Wind is a critical indicator as it can mask other smoke and air track indicators as well as serving as a potentially hazardous influence on fire behavior (particularly when the fire is in a ventilation controlled burning regime).
• Velocity & Flow: High velocity, turbulent smoke discharge is indicative of high temperature. However, it is essential to consider the size of the opening as velocity is determined by the area of the discharge opening and the pressure. Velocity of air is also an important indicator. Under ventilation controlled conditions, rapid intake of air will be followed by a significant increase in heat release rate.

These indicators can be displayed in a concept map to show greater detail and their interrelationships (Figure 2).

Figure 2. Air Track Indicators Concept Map